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Process Simulations, PFDs , Heat & Material Balances of Process Options
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MSE uses VMG Sim and VMG Thermo for
developing process designs of oil and gas production facilities.
However, where specified by a client, MSE also uses alternative
simulation packages such as HYSYS, PIPEPHASE and others. A key deliverable of the process simulators is the compositional
analysis of the field test data gathered from wells' samples,
separator outlets, at various stages of a compression process.
The compositional data is analysed using a variety of Equations
of State (EOS) available in the thermodynamic packages. The
normal simulations are performed with Peng Robinson or SRK. Lee
Kessler and Lee Kessler Plocker are used for gas mixtures
containing high concentrations of CO2 and H2S gases.
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MSE also uses BWRS equation of state which
are used extensively
by the compressor manufacturers for compressor selection
and performance prediction. BWRS is used for light hydrocarbon
gases and provides more accurate results at very high pressures
as is required for gas injection and other applications.
The process simulations provide dew point, bubble point curves
of gas mixtures as well as hydrate formation lines, critical for
testing and preventing hydrate formation strategies. In
addition, all processing unit operations can be modelled
including heat exchangers, separators, expanders, turbine and
pumps etc. This data is used for refrigeration and dew point
control of gases and gas mixtures.

MSE also analyses the process equipment as currently installed
and assesses its suitability for new operating conditions. It
analyses all the commonly used oil and gas equipment such as
heat exchangers, separators, air-coolers and refrigeration
equipment. This enables MSE to examine the entire processing
facility when working on the re-design of compressors.
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