Gas Turbine Testing and Performance Benchmarking

A majority of gas compressors operating in the oil and gas fields are powered by gas turbines. Maintaining gas turbine performance is key to ensuring sufficient power is available from the engines to meet the compressor power demand. A lack of engine power reduces compressor capacity and can be a cause of compressor surging and failures.

Determining Performance of Existing Engines

Gas Turbine Performance is quite sensitive to power turbine operating speed and is also affected by a number of other factors such as:

Ambient temperatures

Pressure losses in the air filtration system
Fouling of turbine air compressor
HP turbine performance loss
Power Turbine performance loss
Inlet Guide Vane settings
Blow off valve control system
Combustion chamber and fuel quality


A good engine maintenance program is essential to manage the turbine performance and prevent excessive power losses. However, when operating a large fleet of gas turbines and compressors, frequently from different manufacturers, operators find it very difficult to keep up with OEM specified maintenance schedule. Operators require independent advice on gas turbine performance issues and especially the timing of engine overhaul because the cost of an engine overhaul is a major operating expenditure.

Gas Turbine Consultancy Services for Existing Projects


 

For existing projects with gas turbines, MSE provides a range of services to suit operating companies. These include:
 
Testing and Monitoring Compressor and Gas Turbines performance trend
Investigations of excessive engine power loss and restoration of engine power
Engine life and overhaul schedule
Advice on selecting, specifying and monitoring long term service agreements
Performance testing and verifying engine IGV schedules and blow off valve
Upgrade the control system which may become obsolete with time

Consultancy and Support of Existing & Legacy Engines

MSE also provides a full range of technical support for existing engines including legacy equipment which has been in operation for a number of years and cannot be replaced for practical or commercial reasons.

MSE has built many engine models over the past 20 years and this cumulative knowledge and design database is very helpful in determining the actual performance of the older engines. Also if the engine performance can be enhanced with changes in technology, for example introduction of new materials which would allow higher firing temperatures and hence greater power or extended engine life and other similar practical measures.

MSE always works on behalf of customers to engineer upgrade of the legacy engines and their controls and to extend the operating life.