Failure investigation with availability and reliability improvement of offshore platform
     

  

MSE Case Study:

 

Failure Investigation with Availability and Reliability Improvement of Offshore Platform

 

Client

Talisman (Elf)

Field/Platform

Claymore

Task/Objective

To improve availability of offshore platform improved by 30 points in two steps following analysis and implementation of recommendations

Key Results

  • Production rose 120% immediately after implementation
  • Production maintained at similar high levels
  • Third party gas successfully introduced into the facility

Core Competencies

  • MSE’s knowledge base

  • Field testing, performance monitoring and validation

  • Availability and failure analysis

  • Compressor, process and turbine design

  • Dynamic and static simulation

Overview

In-house efforts had improved poor availability by 17 points. By determining root cause of the failures and developing a fundamental understanding of the process/machinery system a further improvement was realised.

The platform’s train availability was historically poor and the then owner Elf invested considerable effort and succeeded in improving the uptime of compressor trains by 17 points.

The uptime achieved was still unacceptable for the long term and MSE was engaged to explore what could be done to yield further improvements. We visited the platform and carried out a thorough evaluation of the machinery spare parts consumption and failure history.

From our analysis we identified that the main gas compressor train was surging which resulted in repeated thrust bearing failures. Further investigation revealed that the cause was associated with insufficient power being provided by the gas turbine driver.

Compressor washing and later replacement of gas generator allowed the surge to be avoided and has since risen to over 97.5%.

In addition, a number of satellite fields that would otherwise not have been economically viable were developed and integrated into the system.

For more details on how MSE can improve the availability and reliability of your offshore platform, please contact us on +44 (0)20 8773 4500 or info@mse.co.uk


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